Tagged: cigar humidification

HotlineOPERATOR: Hello, Cigar Hotline. How may I help you?

CALLER: I recently bought some cigars and put them in a container while I seasoned my new humidor. When they were in the container maybe I had too big a humidifier in the there or something, because they are really squishy. When you have over humidified cigars they get soft, right? If so, is there a way to get the extra moisture out and save them?

OPERATOR: Yes, you have over humidified cigars, but there is a way to get them back to normal. Was the container a plastic one, like you would put leftovers in?


OPERATOR: The problem with that kind of container is, they’re so airtight that the humidity builds up much faster. This will also happen if you use a mason jar type humidor for your cigars. Whether you keep your cigars in a humidor or a sealed container you have to allow for some air flow. With sealed containers, if you find the cigars are getting too soft, pop one of the corners. If it’s a mason jar, keep the hook unlocked. If the cigars were fresh when you put them in the container, you probably didn’t need a humidifier at all. The moisture already in the cigars would have kept them fresh long enough to season your humidor. Are they in the humidor now?


OPERATOR: The first thing you should do is sniff them and see if they’re getting moldy. If they’re not, you’re halfway there. Leave the humidor open, too.

CALLER: And if they are moldy?

over humidified cigars

Be careful! Over humidified cigars can become moldy cigars!

OPERATOR: Then you may have to use them for mulch. But let’s assume you caught them in time and they’re not moldy. The next thing you want to do is remove the humidifier. Let the RH settle down to at least 65% and try to keep it there. If you smoke the cigars in the condition they’re in now, the wrappers will crack open on you and they may not even stay lit. For now, keep the lid open and let them get some fresh air for a couple of days, then close it again. Check on them every two days by taking a reading from your hygrometer until it reads 65%. Don’t smoke them until they’ve become a bit harder; not too soft, just supple enough to move a little when you gently pinch them.

CALLER: When can I put the humidifier back in?

OPERATOR: When the hygrometer dips down to about 63%. By then your humidifier may have dried out a little, too. It’s much easier to bring cigars back from being too moist than if they’re too dry. When they get too dry, once they’ve been re-humidified, they may have lost some of their flavor and bouquet.

CALLER: Thanks. I’ll give it a try.

OPERATOR: There is another thing you can do, which is similar to what I described. You can dry box them. Take a factory cigar box, preferably made of Spanish cedar, and put all the moist cigars in there for a few days. Put a hygrometer in there, too. The cedar will absorb the moisture from the cigars, and they should be fine. Just keep an eye on them until they feel right. Then you can move them into your humidor.

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In my previous blog, How to re-hydrate stale cigars, I spoke more to the issue of whether stale or dried-out cigars can be re-humidified. In this column, I will explain the actual “how-to” of proper re-hydration for both loose and boxed cigars.

Loose cigars

Re-hydrating cigars is a procedure that requires a lot of patience. The idea is to allow slow absorption of moisture. You don’t want to “shock” your dry cigars with too much moisture at once. They can actually swell and even split, which is the last thing you want to do, especially if some of them are expensivos.

  1. Place them in a humidor or a sealed container with a humidifier that isn’t fully charged. It helps to have a digital hygrometer / thermometer in there as well, so you can keep better tabs on the amount of RH your cigars are getting. Give them a few days to absorb what little moisture remains in the humidifier. Check the humidifier to see if it’s just about dried-out. If so, move on to the next step.
  2. Next, add only a little distilled water and/or recharging solution to the humidifier – no more than one-third absorption – and let the cigars settle-in again for about a week, maybe two, depending on how well they’re coming back. Once they begin to feel less like sticks, move on to step 3.
  3. Fully re-charge humidifier and let your cigars continue to rest until they are re-humidified to your satisfaction. Rotating them every few days will help keep things even during the process, too.

If you’re re-hydrating your cigars in a very large or cabinet-style humidor, you should start by placing the cigars as far away from the humidifier as possible. Move them a little closer to the device about every 5-7 days.

Remember, this process can take several weeks to well over a month, or even longer, so, be patient.

Boxed cigars

If you keep your cigars in their factory boxes and notice they’re beginning to dry out, one of the simplest methods is to place the entire box inside a plastic zip-type bag. Don’t completely seal the bag; leave it open about one-half-inch, because you want a little air to get in there. Plus, it will help trap any moisture still left in the cigars. Placing a clean piece of sponge dampened with distilled water or 50/50 solution in the bag will help. Or, in lieu of a piece of sponge, you can add a Boveda 69% humidity pack. As noted above, the idea here again is slow absorption of moisture.

Rotate the cigars every few days from the bottom to the top of the box. Keep this up until you’re satisfied with their suppleness. After that, you can place the Boveda pack inside the box, and it probably wouldn’t hurt to pick up a box of Boveda packs to prevent this from happening again, or in the first place.

Remember, as I pointed-out in my prior column, when cigars lose too much moisture they also lose a lot of their bouquet, so, unless you nip it in the bud, don’t expect them to be as flavorful. Finally, regardless of their condition, never resort to drastic measures to revive your cigars or you’ll ruin them permanently.

Famous Smoke Shop


The world's fastest, friendliest, and best place to buy cigars! Since 1939, Famous Smoke Shop has prided itself on offering the freshest, largest selection cigars at the most competitive prices, and customer service that can't be beat.

One of the most often asked questions I get is, “Is there anything you can do if your cigars dry out?” Actually, there is, but it also depends on how far gone they are when you discover the problem.

Cracked cigar wrapperIf the cigars are very hard, like kindling wood, then it may be time to move those cigars to the woodshed. However, if there’s even a little bit of moisture left in them, they may be salvageable.
The best way to test this is to gently pinch the cigar at the foot. If it crumbles, you’ve got trouble. Other signs of trouble could be unraveling and cracked wrappers. So how does this happen?

If you don’t have good, consistent humidification in your humidor your cigars will begin to lose their oils, and it’s the oils that give tobaccos their flavor properties. Here’s the rub: By re-humidifying your cigars they will eventually regain their suppleness, but because the oils evaporated during the period in which the cigars were drying-out, its unlikely the flavors will return. IOW, you can usually save stale cigars, but don’t expect them to be as savory as when you first opened the box. Note that this applies to cigars that have been going stale over a period of months, not a few days. Cigars which may have dried-out during your vacation or business trip will probably retain most, if not all of their flavor after re-hydration.

The best advice is to try to prevent this from happening in the first place. I have a lot of faith in the integrity of my humidors, but I check them pretty regularly. If, for some reason I’ve gone more than a week without checking the temperature and RH (relative humidity),
I get a little paranoid, but so far, so good.

Finally, make sure you have the right size humidifier for your humidor and a reliable hygrometer. My theory is, it’s better to have a humidifier that’s a little more than you need. It’s easier to control the humidity that way, too. Make sure you also rotate your cigars from the bottom to top every couple of months to ensure all your cigars are getting the proper air flow and moisture. In a future article, I’ll explain the proper way to re-humidify your cigars, so stay tuned…

Famous Smoke Shop


The world's fastest, friendliest, and best place to buy cigars! Since 1939, Famous Smoke Shop has prided itself on offering the freshest, largest selection cigars at the most competitive prices, and customer service that can't be beat.